Futuristic. Ferocious. From Metal to Excellence The all-new Hyundai VERNA
- The all-new Hyundai VERNA has been developed through the Ultimate Science of Human Engineering – a combination of Man, Machine & Emotion that harmonizes the transformation of metal to excellence
- At HMIL’s state-of-the-art facility over 700 - 4th generation robots are engaged to seamlessly automate multiple manufacturing processes
- HMIL has implemented smart inspection techniques - 3D scanning and Infra-Red camera inspection to ensure the body shell conforms to supreme levels of build quality
- IoT-enabled Body-build line features 100 % welding automation, with over 450 intelligent robots that take care of welding and other intricate manufacturing processes.
- The all-new Hyundai VERNA’s 1.5 Turbo GDi petrol engine is manufactured in HMIL’s fully automated machining lines & to enhance purity levels application of special ball milling technology and automatic Borescope inspection has been done
- Link to Manufacturing excellence film: https://youtu.be/LYC0AjDaQrw
Commenting on the occasion, Mr. Unsoo Kim, MD & CEO, Hyundai Motor India Ltd., said, “At Hyundai, we don’t simply make cars, we manufacture excellence. The all-new Hyundai VERNA is a quintessential depiction of the ultimate science of human engineering. Using the most contemporary manufacturing practises, we have ensured supreme levels of quality, compliance and performance for this new benchmark sedan. With prudent use of Industry 4.0, automation, robots and highly skilled HMI workforce are working seamlessly to bring these engineering marvels to life and ensuring a superior mobility experience for our customers.”
FORTIFIED USING ADVANCED TECHNOLOGIES
- The all-new Hyundai VERNA has been designed to enhance body stiffness and improves structural connectivity for optimum distribution of energy flow
- The science behind this Superstructure is displayed in the Press Shop at Hyundai’s Manufacturing facility that creates the all-new Hyundai VERNA, using smart inspection techniques such as 3D scanning and infra-red camera inspection to ensure the shell conforms to supreme levels of build quality.
- To ensure occupants are cocooned in a cabin of safety the all-new Hyundai VERNA offers structural reinforcement with increased thickness of the side reinforcement and material addition in center & front floor application
· The all-new Hyundai VERNA has been constructed on HMIL’s IoT-enabled Body-build line that features 100% welding automation with over 450 intelligent robots that take care of welding and other intricate manufacturing processes
· The manufacturing process also utilizes a real-time vision inspection for door mastic sealers, to further enhance the body quality
· To create a magnificent allure, the all-new Hyundai VERNA undergoes a fresh coat in the paint shop using high-throw power 7th generation Electro Deposition coating
· With this new sedan, HMIL has also introduced a dual-tone paint coating and with the application of ‘premium clear’ paint, the all-new Hyundai VERNA ensures improved paint durability that perfectly complements the sedan’s evocative design
FEROCIOUS IS ITS DNA
- At the heart of the all-new Hyundai VERNA is a powertrain designed to evoke thrilling experiences
- The 1.5 Turbo GDi petrol engine is manufactured using high precision machines, in HMIL’s fully automated machining lines
- To enhance levels of purity, a special ball milling technology and automatic Borescope inspection process has been implemented
- As part of Hyundai’s quality assurance process, the engine endures an array of challenging conditions at our Endurance labs and eco-friendly Cold test beds, without burning fuel
- With a maximum power of 117.5 KW (160 PS) / 5,500 r/min and max torque of 253 Nm (25.8 kgm)/ 1,500~3,500 r/min, the all-new Hyundai VERNA with 1.5 Turbo GDi is both Futuristic and Ferocious at its core
- The transformation to a futuristic and premium quality car is completed in the hands of HMIL’s skilled craftsmen who complete the masterpiece in the Assembly shop
- With an integrated electric tool tightening system that confirms over 700 dynamic joints in a car, the all-new Hyundai VERNA offers assurance of the best quality standards
- The all-new Hyundai VERNA will set a new benchmark as the first sedan in this segment to feature Hyundai SmartSense - Level 2 ADAS. And to ensure superior levels of accuracy, we calibrate the camera and radar using Target Board and Doppler Generator
- The all-new Hyundai VERNA further undergoes rigorous road test with 15 drive tracks simulating various road driving conditions